Tool

Zip ties

Zip ties hold e-bike cables clear of moving parts. Keep spares and flush-cutting side cutters on hand, since most electrical part swaps end with new ties.

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Zip ties are the plastic straps that hold cables to the frame. On an e-bike they keep motor, sensor and brake cables away from the wheels, chain and cranks, and almost every electrical part swap ends with fresh ones.

What it's used for

Rad Power Bikes' controller guide for the RadRunner lists replacement zip ties and flat side cutters among the tools: the old ties are cut to free the controller, and new ones secure the cables after the new controller is plugged in (Rad RadRunner controller guide). Its battery tray guide also ends with zip-tying the cable away from moving parts (Rad battery tray guide).

What to look for

  • A few lengths. Short ties for cable bundles and longer ones to go around the frame tubes.
  • Flat side cutters. Cutting a tie flush leaves no sharp tail to scratch you or rub a cable. Rad lists flat side cutters for this job (Rad).
  • Snug, not crushing. Pull ties firm enough to hold the cable, but not so tight they pinch it, especially thin sensor wires.

Tips

  • Take a photo of the cable routing before you cut anything, as Rad's tray guide suggests (Rad).
  • Check that the handlebar can turn fully both ways without pulling a cable tight.
  • Keep cables clear of the brake rotor, tire and chain, and away from sharp frame edges.
  • Cut ties carefully near cables so you don't nick the insulation. A nicked cable is a repair for a pro. See Inspect and clean connectors.

Where to buy

Any hardware store or local bike shop. See find a shop if you'd like a tech to tidy the wiring for you.

Guides that use it

Sources

Stuck after these checks? Find a shop near you.

Guides that use this

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