How-to guide

Fix a flat on a rear hub motor wheel, step by step

How to take out a hub motor rear wheel, fix the flat and refit it with the motor cable, torque arm and axle nuts done right, based on Rad Power Bikes, Ride1Up, Himiway and Park Tool guidance.

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Difficulty
Moderate

Tools

Fixing the tube on a hub motor rear wheel is the same as on any bike. Getting the wheel out and back in takes more care: the motor cable unplugs, the axle hardware goes back in order, and the axle nuts need the right torque. This guide follows Rad Power Bikes, Ride1Up and Himiway, plus Park Tool's tire steps. Your bike's manual wins where it differs.

The motor cable, torque arm and axle nuts hold the motor in place. If any of them is damaged, or you can't find your bike's torque spec, stop and have a shop do the refit. Never cut, splice or bypass the motor cable.

Step-by-step

1Power off and take the battery out

Rad says to turn the bike off, remove the battery and press the power button to drain leftover power (Rad Power Bikes). Himiway says never to work on the rear wheel with the bike powered on (Himiway).

2Shift to the smallest cog and flip the bike

On a geared bike, shift so the chain sits on the smallest rear cog. Rad rests the grips on wooden blocks so the display isn't crushed (Rad Power Bikes).

Photo needed: Bike upside down with the grips on wooden blocks and the display clear of the floor. Add one

3Photograph the axle hardware

Photograph both sides of the axle before you loosen anything: washers, torque washers or arms, spacers, nuts and the motor cable route (Himiway). Rad says the order of this hardware matters for safety (Rad Power Bikes).

Photo needed: Close-up of the non-drive side axle showing washer order and the torque arm. Add one

4Unplug the motor cable

Find the motor connector near the chainstay. Cut only the zip ties, never the motor cable (Ride1Up). Hold the connector bodies, not the wires, and pull straight apart without twisting (Himiway, Rad Power Bikes).

Photo needed: Hands pulling the two halves of the motor connector straight apart. Add one

5Free the torque arm and axle nuts

Remove the torque arm bolt, or slide off the torque plates on models that have them, keeping washers with their bolt (Rad Power Bikes, Ride1Up). Then loosen the axle nuts. Many Rad and Ride1Up models use an 18 mm nut. Rad says not to take the nuts and washers fully off, while Ride1Up removes them to clear the derailleur, so follow your own model's guide.

6Lift the wheel out

Pull the derailleur back, ease the chain off the cog and lower the wheel out, keeping the rotor clear (Rad Power Bikes). Don't squeeze a hydraulic brake lever while the wheel is out (Aventon). Ride1Up warns not to lay the wheel on the side where the motor cable exits (Ride1Up).

7Remove the tire and tube

Let the air out, push both beads to the middle of the rim and lever one bead off in small sections. Pull the tube out starting opposite the valve (Park Tool).

8Find what caused the flat

Pump the tube up and find the hole. Two slits side by side mean a pinch from low pressure. Feel carefully inside the tire for glass, wire or thorns, and check the rim strip covers every spoke hole (Park Tool). Rad says the tire is likely fine if no threads or casing show (Rad Power Bikes).

Photo needed: Fingers running carefully along the inside of the tire casing. Add one

9Patch or replace the tube

A small clean hole can be patched. Replace the tube for big tears, valve damage or several holes, and match the size on the tire sidewall (Himiway).

10Refit the tube and tire

Put a little air in the tube, fit the valve straight through the rim and seat the beads by hand, finishing at the valve. Check that no tube is caught under the bead (Park Tool, Schwalbe). Inflate within the range on the sidewall. See set tire pressure.

11Put the wheel back in

Guide the rotor between the pads and seat the axle fully in both dropouts, with the hardware in its original order (Himiway). Ride1Up faces the axle cutout forward to ease strain on the cable (Ride1Up).

Photo needed: Axle flats sitting flush in the dropout with the torque washer in place. Add one

12Refit the torque arm and torque the axle nuts

Refit the torque arm or torque plates first. Then snug both axle nuts evenly, a few turns at a time (Aventon), and finish with a torque wrench at your maker's spec. Specs differ by model: Rad lists 2 to 3 Nm for the RadRover torque arm bolt and 40 Nm for its axle nuts (Rad Power Bikes), while Ride1Up lists 30 Nm for its axle nuts (Ride1Up). Himiway says not to guess (Himiway).

Photo needed: Torque wrench with a crowfoot adapter on the axle nut. Add one

13Reconnect the motor cable

Line up the arrows or notches and press the connector straight together without bending pins. Secure it with a new zip tie (Rad Power Bikes, Ride1Up). If pins look bent or dirty, see inspect and clean connectors.

14Test before you ride

Refit the battery. Check that the wheel is centered and spins freely, the brakes work, and the motor runs at low power in a safe spot (Himiway). If a hydraulic lever feels soft, Ride1Up suggests pumping it, and bleeding if that doesn't help (Ride1Up). See bleed hydraulic disc brakes.

Videos

How to: Remove the Rear Wheel on the Soltera from Aventon: taking a hub motor rear wheel out on one Aventon model.
How to Remove a Biktrix Rear Hub Motor Wheel from Biktrix: wheel removal on a Biktrix hub motor bike.
How to Remove and Install a Bicycle Tire & Tube from Park Tool: the tire and tube part of the job.

When to get a pro

  • The motor cable or connector is cut, crushed or has bent pins.
  • The axle spins in the dropout, a torque arm is missing or bent, or you can't find your torque spec.
  • The tire keeps going flat with no cause you can find. See e-bike flat tire.
  • For a tubeless tire, see tubeless tires and sealant.
  • More on what to leave to a shop: when to call a pro.

Sources

Stuck after these checks? Find a shop near you.

Need a pro?

If these steps didn't fix it, find a shop near you in our partner network. For battery or wiring trouble, look for shops marked Battery and electrical.

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